Optris Bottom Up Glass Inspection System

2x PI cameras with up to 640x480 pixel resolution, 1500°C max temperature range, 80/150mK thermal sensitivity. CTlaser 4ML sensor, industrial PIF, and control cabinet.

Optris Bottom Up Glass Inspection System
Optris Bottom Up Glass Inspection System - exposed internal front view
Optris Bottom Up Glass Inspection System - exposed internal overhead view
Optris PI 450i G7 Infrared Camera
Optris PI 640i G7 Infrared Camera

Starting at $19,500.00

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Manufactured

By Optris

Includes

FREE Ground Shipping
FREE Lifetime Tech Support

Availability

Usually ships in 4-6 weeks

Product Manual Product Specs

Features

PI 640i/450i G7 Infrared Camera specs:
- Optical resolution:
  - 640i G7: 640 x 480 pixels
  - 450i G7: 382 x 288 pixels
- Temperature ranges (switchable):
  - 150 to 900°C (392 to 2732°F)
  - 200 to 1500°C (302 to 1652°F)
- Thermal sensitivity (NETD):
  - 640i G7: 80mK
  - 450i G7: 150mK
- Optics (FOV):
  - 640i G7:
    - 60° x 45° (f = 10.5mm)
    - 90° x 64° (f = 7.7mm)
  - 450i G7:
    - 80° x 54° lens (f=5.7mm)
    - 53° x 38° lens (f=7.7mm)
- Detector: FPA, uncooled
- Spectral range: 7.9µm
- Accuracy: ±2°C or ±2% (whichever is greater)
- PC interface: USB 2.0 / USB to GigE (PoE) interface
- Industrial PIF:
  - 2x 0 to 10V inputs, digital input (max. 24V)
  - 3x 0 to 10V outputs
  - 3x relay (0 to 30V / 400mA), fail-safe relay
- Certifications/approvals: IP67, NEMA 4, IEC 68-2-27/6/64
Glass Breakage Sensor specs:
- Temperature range: 0 to 500°C (32 to 932°F)
- Spectral range: 2.2 to 6μm
- Optical resolution: 30:1
- Accuracy: ± 0.3% of reading +2°C
- Thermal sensitivity: 120mK
- Exposure time: 90µs

What's in the Box

2x PI 640i G7 or PI 450i G7 Infrared Camera
2x Industrial Process Interface
CTlaser 4ML Glass Breakage Sensor with USB interface
2x DCLP Shutter system with mounting brackets for imagers
2x USB Server Gigabit
Control cabinet and remote control box (w/ 10m cable)
10m USB cable
10m Ethernet cable
Netgear GS305E 5-Port LAN Gigabit Ethernet switch
24V to 12V converter (for Netgear switch)
PIX Connect Thermography Software (compatible with Windows 7 through 11)
100-230V AC/ 24V DC power supply for initial start-up
Operator's manual

The Optris Bottom Up Glass Inspection System is built around two infrared cameras (PI 640i G7 or PI 450i G7) that rest below a glass pane's tempering line in order to measure the non-coated, high emissivity side. Area calculation of glass surface, and adjustments to scan line are fully automatic. The dual lens design allows for up to 1600 pixel resolution per scan line. This system is built to provide more reliable, accurate readings in low emissivity glass production. The thermal imagers are joined by the Optris CTlaser 4ML Glass Breakage Sensor, with a 90µs exposure time. This sensor works in conjunction with the inbuilt, digitally controlled lens protection system (DCLP), to ensure maximum process safety. No cooling or excess air purging required to maintain functionality or accuracy. Each system includes license-free access to PIX Connect Thermography Software, which allows in-depth analysis of thermal data, hands-free camera adjustments and testing.

The Optris PI 640i G7 Infrared Camera has an optical resolution of 640 x 480 pixels at 32Hz (640 x 120 at 125Hz), a temperature range of 150 to 1500°C (with switchable subranges), and a thermal sensitivity of 80mK. This model is offered with 60° x 45° or 90° x 64° lens configurations.

The Optris PI 450i G7 Infrared Camera has an optical resolution of 382 x 288 pixels at 80Hz (switchable to 27Hz), a temperature range of 150 to 1500°C (with switchable subranges), and a thermal sensitivity of 150mK. This model is offered with 53° x 38° or 80° x 54° lens configurations.

Each camera is housed in an IP67 rated enclosure, with shock and vibration protections. A control cabinet integrates these components with a 10m USB/Ethernet cable set, industrial process interfaces, USB server Gigabits, Netgear Ethernet Switch and converter, remote trigger for shutter operation, and power supply. Shipped fully assembled for easy retrofitting to glass tempering furnaces.